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desiblog

3D Printed Miniature Electric Vehicle Charging Prototype Components to Accelerate Product Development

Pranav H
Design and Development Engineer
Electro-Mechanical R&D, Panasonic

Panasonic, a manufacturer of consumer electronics and home appliances, has recently designated India as one of its regional hubs in order to drive growth and expand into emerging markets. A key objective of the company is to develop the know-how to address consumers based in India as well as take that knowledge to emerge markets. Panasonic life solutions India, which is essentially the erstwhile Anchor electricals, is projecting substantial growth in the nascent electric charging equipment segment.

In the world of digital solutions, aesthetics has become a unique selling point for manufacturers to lure customers who look appealing and provide functionality without compromising the quality of the product.

Altem Technologies Pvt Ltd is a leading providing of 3D Printing services in India offering with technologies like FDM, Polyjet, DLP, Metal etc. Panasonic Life Solutions India (formerly Anchor) has been using 3D Printing services in Bangalore for their new product development which can fulfil both smooth surface finish as well as form & fit applications.

The decision to utilize Nylon 3D Printing for the enclosure proves to be a smart choice, as it offers excellent mechanical and thermal properties. This ensures that the EV charger outlet is robust and capable of withstanding the demands of everyday use, providing a reliable and durable solution for charging electric vehicles.

One of the primary advantages of opting for 3D Printing service in this project is the ability to create a miniature version of the housing box. This enables the Panasonic Life Solutions team to conduct Ingress Protection (IP) testing efficiently. By rapidly producing precise prototypes, they can evaluate the product’s performance and make necessary improvements while saving time and resources.

Furthermore, the real-time testing capabilities enabled by 3D Printed part are invaluable. Selection of nylon as a 3D Printing material allowed the team to assess the product’s behaviour under realistic conditions, ensuring its safety and functionality. Additionally, 3D Printing enables them to verify the displacement of foreign bodies, ensuring that the EV charger outlet functions optimally and poses no risks to users.

In conclusion, the 3D Printed EV charger outlet brings tangible benefits to the electrical consumer industry. With its reliable performance, efficient prototyping, and real-time testing capabilities, this product sets a solid foundation for the future of electric vehicle charging technology. Panasonic’s dedication to innovation and cutting-edge technology reaffirms their commitment to a greener and more sustainable future.


“Service is good, and we received the parts on time which was very helpful to us.”

Pranav H,
Design and Development Engineer,
Electro Mechanical R&D, Panasonic

Publication Date : November, 2022